Mushroom plants

(1) This one building is possible to include all clean room from mixer, sterilize, inoculation to cooling (depends on the scale). Designing clean room is possible to be state of sterilized until 99.9% (depends on the estimate). We made saprophyte rate close to almost 0 as designed exclusive space for outside air and inside air circulation of HP filter. We design selected until details by long time construction results. And realized rationality and saving energy.

(2)

Single building grow house and plant type can also grow during a year as assorted various control facilities.
Wage gets lower by easy operate and automatic control equipment.
Plan and design mushroom bed production facilities are from mixer, bagging machine, sterilize, inoculation and all process for layout selection.
Design by hopes of variety from small scale to large scale plant.
We can inform various places of mushroom plants which our company designed.

M u s h r o o m p l a n t

Shiraoi mushroom house!

Automatic control type mushroom house.We design exclusive

Shiitake and other mushrooms as matching variety.

① House appearance of growing cultivation :

Single ridge growing house :

standard is wall height 3.5m, height 5.5m, width 9m to 18m and enable to order made.

② Free design train house

Plant that produce from sawdust to culture medium, normally required foundation as steel frame building.In that case, it also costs for building certification application. We can possible to correspond.In addition, for decreasing investment cost, our 48.6φ pipe structure have made possible. From this, it is possible to big down the cost.

Automatic control panel

Interior of growing house-empty

Interior of growing house-in process

Palletizer

Line for scratching

of fungus

Shower room

Cap tire

Inoculation equipment

Packing room

Cultivation room

Growing room

Packing room

③Materials, structures and designing

(2)Frame

Our company’s house : galvanized pipe, diameter 48.6mm

highest is 5.5m (keep temperature balance in the big area)

Basic house:

(3)Structure ２２～３１．８φ

Basic house (in case of pipe house) Our house is ４８．６mmφ

Description : basic mushroom house

Usual house for mushroom was at most steel frame house or remodeling pipe house for gardening are. Both of them are not for mushroom so there were a lot of problems.

The problems :

Small diameter pipe house’s ceiling is low so high temperature injury in summer and bad insulation in winter.
No space for air conditioner because of low ceiling.
Growth bad quality caused by bad ventilation.
Weak for snow damage and typhoon
Width is narrow and difficult to use (5.4 to 7.2m)

Features of our new type mushroom exclusive house

Good hermetic and thermal insulation designed for specialty mushroom
As above reasons, fuel and light expenses are 50% down (our test)
Big space for air conditioner by high ceiling
Easy work by high wall height
Enable to 2 steps hoisting by high wall height
Good thermal insulation and small temperature changes by large inside space
Width is free design and wide passage makes good work efficiency. Possible from 6 to 18m.
Beautiful appearance of gable type. No accumulation of snow.
Driving piles style, and enable to build any places.
Vinyl type can make cheaply, no need to have building certification

④ Realized big saving energy by eco mat

Using our new sale thermal insulation eco mat, it is going to be big saving energy.(50% saving energy Already tested at our company).

Effective utilization of the sun heat by automatic hoisting system.

⑤ Automatic control

Automatic control controller system and sensor can control properly.(temperature, humidity, Co2, watering, ventilation, humidification, temperature decrease etc.). Free design exclude for cost, selectable free automatic extent. Difficult manage can 80% automatic control by machine.

⑥ Preparation building is also free design

Cleanroom 99.9% possible. HP filter We made saprophyte rate close to almost 0 as designed exclusive space for outside air and inside air circulation of HP filter. We design selected until details by long time construction results. And realized rationality and saving energy.

⑦ Top sales of agriculture (per “tsubo”)

Mushroom industry is the top sales of agricultural crops per area.2 mushroom companies are in the best 5 of Japan’s ranking of year sales except meat.

⑧ Supply our own fungi and mushroom bed

We deliver our own fast profit type of fungi and mushroom bed to the customers bought our plants and mushroom system house. One of our customer adopted our system have designated after compared with 3 companies for LOWSON (one of the convenience store chain) in Kyüsyü area, Japan

⑨ Possible supports: Production plan, cultivation

technology, sales method etc.

⑩ We are the only one Japanese company that supporting the first production planning, technique guidance for cultivation construction for exclusive mushroom in both domestic and overseas.

⑪ Two types of management way
(1)Way of managing by building only the growing house
1. Building the growing house
2. Purchasing mushroom beds
3. Growing mushrooms inside the house
4. Harvesting and packing for sale
In this case, we and customers arrange the matter:how many houses necessary, how big the area is, at a desire.
(2)Way of managing from producing mushroom bed to harvesting
1. Producing mushroom bed
2. Growing mushrooms inside the house
3. Harvesting and packing for sale
In this case, the minimum scale needs to have at least the area for 1 preparation house, 1 or 2 cultivation houses and 1 or 2 growing houses.

⑫ Service content and process
Our company's service is consistent from designing to constructing, with directing our technology and machine operation.We provide you not only usual design and constructing, but also Japanese cutting-edge technology for mushrooms including strict scientific management system for mushrooms.

1. We hear your demands, inspect the site and measure your land
2. We draft a house image from the size of your land and propose a product.
3. We present a concrete proposal and explanation.
For your understanding of our plan to consider, we brush it up for your needs and work hard on your satisfaction.
If we come to a proper agreement, we decide the day of construction work starting.
4. The construction work starts.
The work consits of constructing the house, carring equipments & machinery, equipping water & electric supply.
(we present you documental technical direction in this timing)
5. Our supporter goes with you and explains.
(The customer practically controlls equipments)
6. we present you technical direction again and you practically do the job.
7. We give technical and additional after-sale service. For newcomers to mushroom cultivation, we present guidance regularly or irregularly at a desire.

Inspection of the land

Creating of outline

Proposal,

description

Commentary

Mushroom production process sample: Shiitake